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Vacuum chucking success!

Joined
Jan 20, 2023
Messages
16
Likes
7
Location
West Sussex, UK
Hi,

I acquired a secondhand vacuum pump and bag press a few months ago and have only just got round to sorting the rest of the system. Pleasantly surprised by how well it works so I thought I'd share my experiences.
I turned an aluminium shaft, on the wood lathe with three little coves to fit three O rings that were a snug fit within the spindle, (Spindle bore approx. 16mm on my 3520B) much trial and error required to get the sizing right, and a little Vaseline for lube helps. Used a mixture of HSS cutters, sharpened as they would be for use in a metal lathe, as well as a standard skew and spindle gouge. Another O ring also sits tight up against the handwheel (I feel the more the merrier) and a hole bored through the middle, drilled out in the usual way with a Jacobs chuck in the tailstock. Sealed bearings are required and I used a couple that I had in stock.
Once again using what I had available, an old Nylon (some sort of plastic) material roller (another thing that I knew there was a reason for keeping) was hollowed out to fit the outside of the bearings. The inner part of the nylon was drilled out and the hose barb was screwed in.
IMG_2011.jpegIMG_2019.jpeg
Fittings, gauge and valve purchased and fitted together with PTFE tape and off we go. Used a sintered exhaust silencer as a filter below the quarter turn valve and then this was attached to the lathe using one of the belt cover bolts, which makes it easily removable.
IMG_2017.jpeg
Very poorly produced video making the adapter (and you'll be able to find others on the manifold and chuck)
Adapter Video

More chucks to make. further details to follow.
 
And a video of the Vacuum Manifold

I wanted to retain the option of using the pump on the vacuum press bag (or even some other uses in the future) so went for a quick release connector to connect to the vacuum pump.
All fittings were put together using PTFE tape, and the whole thing was fitted to a board that I chose to mount on the lathe using one of the belt cover screws, it could just as easily clamp somewhere suitable or screw to the wall next to the lathe.
I ended up with a mixture of ¼” and ½” BSP fittings to tie it together. A quarter turn valve is used to dump vacuum (or let air in depending on which way you look at it) this connects to the bronze exhaust silencer being used as a filter (when I open the valve air goes IN and I wanted to do my best to keep dust out of the pump, it will destroy it. (intention is to connect a filter to the pump inlet at some point)
Flexible pipe goes on the hose barbs to join the manifold to the adaptor. A cup of boiled water will soften the pipe end to allow it to be pushed onto the brass barbed fittings.
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