Looking at some of the hollowing tools that are sold in the US I was quite surprised at the price of the inserts. I turn mostly small stuff and really like the little 6mm cupped carbide inserts. They have various names depending on the vendor. The standard industry type is something like RCGT 0602MOFN-27 H10T.
I managed to buy a few boxes of these some years back on eBay and got them for £1.20 ($1.57) per insert. They are currently between £6 and £10 over here in the UK if you get them from a wood turning tools supplier. They might be cheaper from a carbide insert specialist but I can’t see the exact type offered over here at the moment. Are folks really paying $25 an insert in the US?
Bill,
There are others here with vast CNC experience. Many years ago, I worked for Cincinnati Milacron (a now-defunt Machine Tool Maker that started in the 1800's). The tooling consumables (grinder wheels, tooling, Carbide insert....) had high markups, but there were costs associated with them... (The business segment that sold grinding wheels is still in business as a spin off). Storage of many for each different type of tools, inventory cost (shelves, people, etc add to that cost) (people don't want to wait when then order..
. Finding a good supplier that delivers high quality tooling... all add to that cost
You are taking the difference between wholesale vs. retail vs. OEM, with AZ carbide being in the middle and Mike Hunter being OEM. When you buy from Mike, he has done the work, keeps a stock, and stands behind his tools.... Also, the R&D and scrap costs of designing and producing the tools. The margin from cutters help keep a roof over his head, cover R&D cost of new tools, etc. When I talked with him on the phone, his support was great, and he seemed like a nice guy.
I don't use many carbide cutters, so I buy from Mike. I even order directly from his site, so he gets all the markup (I want Hunter tools to be around for a while
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You certainly could buy 2 boxes of cutters that are hunter #1's and #2'S by the box. Your cost per cutter would be maybe 30% more than wholesale (they buy 100's of boxes to get wholesale from factory). And you could buy the best brands (yes there are good and cheap cutters).
I would guess that AZ carbide likely started by buying a couple of boxes to lower their cost of turning, and selling in lots of 5 or so or even individually from the box.
I used to do that with Festools sandpaper many years ago. I bought 6 of the largest boxes of Festool, and grabbed 5 from each box and sold them on ebay as an assortment of 6 grains for 2x my cost. I got my Festool sandpaper free from it. But I did have to buy the six large boxes, set them on the shelf, and send them out in the mail when a purchase happened. The customer won, because they where able to start sanding cheaper and the Festool purchase, and I got free sandpaper for my work. (It can be hard to justify to SWMBO the cost of a new Festool sander, and multiple boxes of Festool sandpaper at the same time, so the SWMBO factor was there for most customers
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If you would like to match the hunter cutter with a good brand of CNC insert, you could take your cutters (likely #1 and #2) into a shop that sells them, and they could match the Brand and part #, and you would be good to go.
When you go to the counter, tell them you are looking for good-quality (not made in China) CNC inserts that match these two and that you will be cutting wood. Ask for a quote of 5, 10, and box for the Hunter #1 and #2 you carried in with you. You can get the good brands from multiple quotes. In a large town, there are multiple stores like this.
Note: Some of these suppliers only deal with PO's. So have plenty of cash when you, and when you buy it. Call them up, tell them you have a quote of XX and would like a box of X and box of Y, and tell them to send them to the "Will Call" desk and that you will be paying cash. That will let you get around the need for a PO to buy. When you walk in to pick it up, ask them to direct you to the "Will Call" desk.
Until I use more Inserts, I will just buy from Mike Hunter, but you are 100% correct that if you go closer to wholesale, it will be much cheaper, you just have to do the footwork to find a top brand, exact model model #, and pay for the box, and store the box
Others in the group could tell you the current top brand. You can save money by buying a box, but only a box made by Top Maker carbide inserts. I used to have a couple of catalogs on my desk from (Shenzen Bwin Precision Tools, Nother American Carbide, WAT Tool Co, ECHAINTOOL Precision CO used to be good), but that was 30 years ago.
Note: you are only cutting wood; precision has a different meaning to metal cutting, and you need good, but not best, cutters for wood). Someone good at the counter. If you have industrial wood suppliers that are used by commercial wood shops, that would be a good place to try. Edward B Meuller Company would be a good place to try, in Reading Ohio, you can give them a call if you are not close; they have a commercial side and retail side
https://muellerco.com/
I have been on both sides of tooling, so do what works for you.
Michael