Even though Mark is using the newer worm screw with the flange, his second picture perfectly shows how the slide holds the boss. Lou's picture above confirms that the screw is held in by the slides and the jaws do not hold the screw. Thank you for illustrating what I've ineptly been trying to say. I've used the screw on hundreds of blanks, and it's entirely possible there have been times I didn't have it lined up just so. If working as designed, the boss shouldn't get burnished, so that may be from me not getting the screw exactly right, or the Nova chucks may not secure the screw as well as intended. I have used it on blanks up to 10 or even 12", maybe 5 inches deep which could have overpowered the design without me realizing.
Best advice from me is, as Bill Blasic says, get the right screw for the right jaws.
Best advice from me is, as Bill Blasic says, get the right screw for the right jaws.